3D Systems announced an addition to its line of leading Selective Laser Sintering (SLS) production systems with the ProX® SLS 6100, a next-generation printing platform that enables customers to seamlessly scale from functional prototyping to low volume functional production parts. By combining the printer, new materials, software and cloud-based services, this new solution addresses the majority of the plastic prototyping and production needs of the Automotive, Durable Goods, and Healthcare industries as well as satisfying specific needs for Aerospace interior cabin parts.
Also announced is the introduction of three new production-grade nylon materials to its broad portfolio of production SLS materials. These new solutions support the customer’s journey in moving from prototyping to production and address a broad set of industry applications. They include:
- DuraForm® ProX® FR1200 material delivers FAR 25.853 compliance, meeting the flame retardancy thresholds required by the Aerospace market for interior cabin parts. The material meets AITM Smoke Density and Toxicity Requirements, and its non-halogenated formulation has a favorable health profile. Parts produced with DuraForm ProX FR1200 possess excellent surface quality and a vibrant white color that cannot be attained with competitive materials making it ideal for post-processing and painting.
- DuraForm® ProX® EX BLK is a very high-durability nylon 11-based plastic derived from renewable non-petrochemical based resources. Tough enough to replace CNC/molded ABS and polypropylene, this material delivers functional production parts with high durability and impact strength, and excellent fatigue-resistance for long-term usage. The black color of the material eliminates the need for dying or painting. These properties make DuraForm ProX EX BLK ideal for short production parts that will see repeated use and wear, vehicle dashboards, grills and bumpers, and snap fit enclosures that will be subjected to repeated cycling.
- DuraForm® ProX® AF+ aluminum- and mineral-filled nylon 12 is ideal for production of high stiffness components that require heat resistance while under load (e.g., casings, covers and housings for motors, small engines or HVAC systems), as well as parts requiring an aluminum aesthetic. The material is optimal for applications in the Automotive, Aerospace and Consumer Goods industries to deliver functional production parts with smooth surface finish that are also suitable to many secondary processes such as drilling, polishing, and taping. The metallic finish also makes DuraForm ProX AF+ a good material for prototyping of bezels, buttons and knobs where a metal-like finish might be desired.
“We are at an inflection point in the 3D printing industry and critical elements like accuracy, durability, repeatability and lower total cost of operation are critical for our customers’ success,” said Vyomesh Joshi, president and chief executive officer, 3D Systems. “By combining production-grade nylon materials, an advanced software workflow and new SLS technology, the ProX SLS 6100 forms a versatile solution for functional prototyping and direct 3D production.”
With automated materials handling through the material quality control (MQC) system, the ProX SLS 6100 provides continuous automatic sifting and filtering with maintenance-free transportation of material to the printer. A new air-cooled laser eliminates the need for a chiller, delivering greater efficiency and lower total cost of operation. Finished prints feature a smooth surface, with the highest resolution and edge definition of any SLS system.